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T0038-BS

Structural Health Monitoring for Commercial Space Vehicles

PI: Andrei Zagrai, New Mexico Institute Of Mining And Technology

A significant step in addressing safety of commercial space vehicles is development and testing the flight information recorder or “black box”. It is envisioned, that Structural Health Monitoring system (SHM) would be an integral part of the “black box” and would record information on structural integrity during all stages of spaceflight. Consideration of SHM data is useful in pre-flight diagnostics, in-orbit operation and tuning, and in analysis of structural behavior (or disintegration) during spacecraft reentry. SHM information would also play a prominent role in space vehicle re-certification for the next flight.

Technology Areas (?)
  • TA04 Robotics, Tele-Robotics and Autonomous Systems
  • TA09 Entry, Descent and Landing Systems
  • TA12 Materials, Structures, Mechanical Systems and Manufacturing
Problem Statement

SHM technology has already found many applications in ground, naval and aeronautical vehicles. However, application of SHM for spacecraft, despite its obvious future use, has not been thoroughly studied. Difficulty in testing in real space environment is one of impeding obstacles. Until SHM is validated during real missions, limited number of customers would be inclined to integrate this technology into their products. This project is aimed at addressing this difficulty and proposes validation of SHM in a realistic environment. Such a validation implies advancements in understanding of sensor behavior in space environment, influence of space weather, effect re-entry conditions and many other factors.

Technology Maturation

The hardware tests included in this project are aimed at maturing the SHM technology to the level of practical use in spacecraft. There are several technologies in this project, some at TRL3 and some at TRL4, we hope to reach TRL 5 with the flights.

Future Customers

There are many commercial benefits of the SHM. Components validation, rapid assembly, spacecraft integrity assurance during delivery and launch are among obvious ones. The potential of the SHM technology is enormous and spans from pre-launch diagnostic of space vehicles to in-orbit assessment of structural performance and monitoring of spacecraft disintegration during reentry. It is anticipated that matured SHM technology will improve safety of unmanned and manned spaceflight and could lead to cost reduction in maintenance and operation of spacecrafts. As a part of the “black box” for a space vehicle, SHM data will enable evaluation of structural condition during all stages of the space flight, permit pre- and post-flight diagnosis, facilitate prognosis for future missions and, in a case of a disaster, assist in accident investigation.

Flight Experiment Objectives

Three SHM experiments are considered for flight: (1) an elastic wave propagation monitoring of structural damage, (2) electro/magneto mechanical assessment of structural interfaces and (3) demonstration of wireless sensing capabilities.

Payload Description

The first experiment, elastic wave propagation SHM, utilizes hardware commercially available from one of major SHM companies. During flight, elastic waves will be transmitted and collected by piezoelectric sensors to yield information on damage presence in an aluminum structure. This test is also aimed at studying fundamentals of elastic wave propagation in spacecraft structures subjected to realistic flight environment. In the second experiment, electro/magneto mechanical impedance of active sensors integrated into the spacecraft structure is measured. Due to electro/magneto mechanical coupling, local structural dynamics is reflected in the sensor signature and is utilized to monitor integrity of structural joints. The third experiment is aimed at demonstrating wireless sensing capabilities during spaceflight and explores commercially available hardware configuration for strain or temperature sensing.

Technology Details

  • Selection Date
    AFO3 (March 2012)
  • Program Status
    Active
  • Current TRL (?)
    TRL 4
    Successful FOP Campaigns
  • 1 sRLV
  • 1 Balloon

Development Team

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